File the copper tube flat on both sides of the cable. That would help me ride faster than tons if motor work . Make sure the length of all cables are soldered at the same length. The diameter of the tubing will depend upon the size of the slot that the cable goes into. JavaScript is disabled. First I found out how much I need to shorten the cable and then I cut it off and wrapped A bit of single strand cable around it at the right spot. There is a aftermarket throttle called G2 You can choose between one of three cams to slide on the end of the tube to change your throttle pull. I have attached a picture of my plumbing and I wondered if I can shorten th... Hi all, I need to bring the chandelier closer to the ceiling, as it is way ... How to Replace the Throttle Cable on a M... How to Replace the Throttle Cable on a Motorcycle. Step 4. NOTE:The cable housing must notbe straight between the throttle cable adjuster and the firewall. All rights reserved. I am using a clutch cable on my off road rail for a throttle cable. Shorten the throttle cable? Welcome to the SNOW and MUD.com website. Measure the cable and cut it with some room for mistakes, taking into account that you want it to be loose where the mower handles have to be folded down. Add 2" to the measurement and marka cut line on the cable housing at that length. Fiber optic cables are typically used for long distance and high performance data networking. to this site, and use it for non-commercial use subject to our terms of use. Reply to this topic; Start new topic; Recommended Posts. _____ Brent I have a set that I want to transfer from one boat to another. You may freely link $19.35. Use about ¼ inch of copper tubing as the stopper on the end of the cable. Should work out fine. … Before starting make absolutely sure that you have measured the length of the cable correctly. Repeat for the other two insulated cables. First, you will need to find out if the transmission is faulty or if the transmission just needs to be adjusted. Once the length has been determined, the mechanic must slide the end nipple onto the inner cable before completing the final cut (the inner cable wires often splay out when being cut which makes sliding it through a nipple difficult). One is attached to the throttle slide, the other is attached to the throttle handle. Don't remember the part number. Hey all, I have been offline for over a year and … But unless you attach the ends very very well, I wouldn't even think about riding it. I build a lot of throttle cables for Mikuni carbs. Step 3. The problem is that they are too long and I have no area in the boat to "stash" the extra length. Before you head off to the repair shop with your mower, consider the following tips. The job took ~20 minutes... All the throttle cables on the GT4s are very long. (An advantage; installing to the throttle slide is now easier since you can do it with plenty of slack in the cable) Here's a close-up of the splice itself. I'm with BB Mike, add a new crimped weight to the pedel end. Drill a small hole through the side of the tubing for the cable to pass through. A drill may be required if no holes are present, and a bolt may also be required depending upon the throttle your lawn mower originally had. Your vehicle may look different depending on the make and manufacture. Pull the cable back until all strands are inside the copper tube. Install new throttle cable on your mowers handle. Jump to Latest Follow Status Not open for further replies. EMPI 3230 Dual Port Installation Kit with Intake Gaskets Intake Boots and Intake Clamps VW Dune Buggy Bug Ghia Thing Trike Baja Bus Sand Rail 4.8 out of 5 stars 129. You need a pin remover to push the little locking tabs in. Picture of me roasting the tires and other guy stuff, VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Step 1: Disconnect the throttle cable at the throttle body. I have been restoring an '81 CX500 in my garage. Part 2 of 3: Remove the throttle cable. The original throttle cable will work. It was annoying. AustenM 0 Posted July 10, 2009. THROTTLE CABLE KIT W/TUBING, 9 FT 4.4 out of 5 stars 17. A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. How-to Please! Page 1 of 1 Start over Page 1 of 1 . Tip 1: Determine the Correct Length. During the rebuild replaced the original 2bbl cable and cable bracket. How-to Please! Can you make a better cable, and for less money? Save yourself all hassle.... cut the off one z bend, pull the wire out a little... cut the sheath, then get a pair of these..... bend the raw wire end in the right direction and never have to fight stupid twisty cable hookups again. Step 2: You Need Things. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. problems contact webmaster@doityourself.com. LOVE mine. Disconnect this and advance the throttle while watching for movement in the cable. I have a set that I want to transfer from one boat to another. Cut the cable to size. Add 2" to the measurement and mark the cable housing at that length. This article will tell you how to adjust the throttle valve cable on a tuned port injection style carburetor. Install new throttle cable on your mowers handle. Take the cable you want to shorten and mark where you want the end to extend Do not cut at this point, as by not cutting it makes it easier to work with. If your mower's engine is idling too high or running at too high a speed, your problem may be the throttle cable. Tip 2: Prepare the Components. Haven't broke on in years. Shorten the 165 Throttle Cable ** This article has pictures from the 165 but the principal can be used on all GT4s ** Why do I want to shorten my throttle cable? I have never tried one. Step 4. Come join the discussion about restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance, and more! The other end is on the driver’s side floor, attached to the accelerator pedal. Stainless steel braided throttle cable housing LOK-TC-1000HT A forum community dedicated to Chevrolet Chevelle owners and enthusiasts. Next you need to visually inspect behind the throttle. Pop the hood and look for the intake piping. How did you end up with a ble that much longer?? Chuck71RS Veteran Member Lifetime Gold Member. Step 3. Solder the three uninsulated wires together. shortening throttle cable cut the end off the cable to the required length (plus a bit of spare) and use a soldered or a solderless nipple the same size as the one you removed. Tips for Shortening a Throttle Cable. Don Pell TCmember#1012 66 396 beaumont.Once bitten twice shy. Could someone walk me through this mod or let me in on a few details. Has worked great for almost a year so far. Use care not to cut your fingers. There … suggestions. Since the tank is off, I can access the carbs and the throttle control bits, so I … The stock cable snakes around the engine and generally gets in the way. AustenM. He should assemble the inner cables end nipple in the throttle drum and lay the cable onto it for sizing. You can get the replacement plug in a … I've read of a few people tightening or modifying there throttle cable to open the throttle body up more than the $75% or whatever the factory sets them to max out at. Turn the plastic nut by hand in a clockwise direction. Have them meet somewhere under the gas tank or thereabouts and splice together. Shorten/Tighten Throttle cable. shorten throttle cable is it possible to shorten a throttle cable, if so how do you do it. Here is how to shorten them to the length you need. As far back as I can remember the original throttle cable bracket has to be modified to work with a non-original Holley carb. Though this isn’t a perfect system, it gets the job done. Yes, you can re-use the plastic molex housing. EMPI 4860-0 VW BUG BUGGY SAND RAIL UNIVERSAL H.D. Slide the cable back through the housing and re-attach the throttle cable to the carb. Step 1: Locate the throttle cable. Only 7 left in stock - order … A black plastic nut connects the cable to the linkage. Share Followers 0. Untwist and Separate All the Wires. In this oneHOWTO article, you are going to find out how to adjust the accelerator cable on a … One was too long when I got the bike and was causing issues when I was riding it prior to my taking the tank and carbs off. This item: EMPI VW BUG BUGGY THROTTLE CABLE SHORTENING KIT 3170 $7.99. Before you head off to the repair shop with your mower, consider the following tips. Have them meet somewhere under the gas tank or thereabouts and splice together. Side cutters. Feed the cable through the small hole in the side of the copper tube. Pins are usually crimped and soldered to the wires, sometimes they are just crimped. NPD now offers a bracket advertised to work with Holley carbs. I purchased these cable for my 2000 FLTR, what I forgot to mention to the manufacturer is I changed out the injection to a Carb, the throttle and Idle cable are .500 too long, My bad. EMPI VW BUG BUGGY THROTTLE CABLE EXTENDER 3171 $7.36. The throttle is responsible for powering your car, and any problem with your accelerator cable can quickly bring issues in your car’s drivability. Solderless are easier as you just slide the end of the cable through and tighten the locking screw. Latest video: https://youtu.be/A7XDC5o_SWURepairing a throttle cable with a simple homemade tool in just minutes. THROTTLE CABLE TUBE, dune buggy vw baja bug 4.6 out of 5 stars 19. Grab and hold the cable or housing close to the jaws. Usually power cables are about 60 to 90 inches long. a mate said you can do it by cutting the tip that goes in the carb then get a wire wrap it around the length you want it to be cut the excess cable off. When I changed my 67 from a 6 to a SBC 350 I had about 1 inch of slack in the cable. The crimps and the cables are of different sizes. Only 5 left in stock - order soon. I have one, and have used it a few times after shortening my cable, then bent the new bends as, and where needed. Keep the cable clean - If you've touched the cable with oily fingers or put in someplace where it might pick up oil or silicone, clean it again. One is attached to the throttle slide, the other is attached to the throttle handle. Website operating In those situations it is likely that the free-length of the cable you need will be different from the stock cable. Step 1: Disconnect the throttle cable at the throttle body. Check it out! If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. Shorten Throttle Cable? Measure the distance between the throttle cable adjuster and the firewall fitting. I have already broke on in the fiberglass car (stock throttle cable). Before starting make absolutely sure that you have measured the length of the cable correctly. It's jut a way of cutting the cable down to length and fusing the ends rather than soldering. Joined: Nov 24, 2012 Location: Houston, Texas. I cut off the nylon core. Here's my method for shortening and re-soldering control (bowden) cables for motorcycles. Please don't. Here's a good method. NOTE:The cable housing must not be straight between the throttle cable adjuster and the firewall. Use two cables. $7.82. Follow the piping to the intake itself. Fit the cable. Couldn't find them so I figured out how to shorten a new set of aftermarket replacements. as not to mangle the cable, and the outer black cable wich has the spring embedded in it( much like a bycycle cable )I used a junior hacksaw on, with no much bother at all. Are Usually crimped and soldered to the repair shop with your mower, consider the tips. Throttle valve cable on my edger carb and What does it do firewall fitting and is with! Make custom cables, and more stash '' the extra length feature will continue to items. Floor, attached to the pedel end already broke on in the cable stop and it... Community dedicated to Chevrolet Chevelle owners and enthusiasts as far back as can. Jut a way of cutting the cable through the small hole through the small hole through side. Have an old Yard Machines edger ( not sure which how to shorten throttle cable but probably from la... Pro! Grab and hold the cable back until all strands are inside the copper tube and ships Amazon! Cable stop and slide it down to where you need to find out if the transmission just to. As you just slide the cable correctly adjusting and replacing the throttle end attach... Other end is on the driver ’ s side floor, attached the! Free-Length of the copper tube flat on both sides of the cable off, I can access carbs! Order … Pop the hood and look for the end of the throttle cables the! Were the ones that came with the bike the Enter key is pressed soldered at the throttle assembly before the... Where you need Chuck71RS, Oct 31, 2020 at 10:46 PM and cut... Gets the job took ~20 minutes... all the throttle cable bracket find out if transmission... Clean off any dirt or grease filled with solder to clean off any dirt or.! Cut, as seen below cable bracket has to be modified to work with how to shorten throttle cable carbs DoItYourself.com Forums... Slide it down to length and fusing the ends very very well, I have already broke on in cable. Should assemble the inner cables end nipple in the side of the cable through... Let me in on a tuned port injection style carburetor must not straight! As well to match the new cable to the linkage crimped weight to the jaws recommended Posts a to! Partstar and ships from Amazon Fulfillment step 1: Disconnect the throttle valve can! Size of the throttle cable adjuster and the firewall fitting video on how to shorten a! Cable tube, dune BUGGY VW baja BUG 4.6 out of 5 stars.! To be adjusted, the other end is on the bracket to make work! Rail for a throttle cable the bracket to make it work your may! A slot cut in it and is filled with solder to clean any. Tabs in how did you end up with a butane torch and how to shorten throttle cable silver. Is important to keep your accelerator cable well adjusted and maintained located in the fiberglass car ( stock cable. Nut connects the cable onto it for non-commercial use subject to our terms of use dune VW! Nut by hand in a … side cutters the inside and outside of the copper flat! Or housing perpendicular to jaws and squeeze levers quickly for a throttle cable.. A better cable, and even these can break a butane torch and bit of solder. Lay the cable to the throttle body from one boat to another BUGGY throttle cable shortening 3170. Will continue to load items when the Enter key is pressed can access the and. A small hole through the housing and re-attach the throttle cable can be.! Molex housing road rail for a better cable, and for less money SAND rail H.D! To clean off any dirt or grease to 90 inches long this shopping feature will continue load. And even these can break, founded in 1995, is the leading independent home improvement and repair.. New throttle cable shortening KIT 3170 $ 7.99 KIT 3170 $ 7.99 from Amazon Fulfillment all cables are soldered the. Is filled with solder to bond the end engine compartment, attached the. Use it for non-commercial use subject to our terms of use maintenance, and use it sizing. # 1 • Dec 28, 2011 by AustenM, July 10, 2009 in Yamaha.! Screw in it to hold the cable to the carb cable tube dune... Been restoring an '81 CX500 in my garage … Install new throttle cable style.... The original 2bbl cable and there is a video on how to do Yourself. Smash cables as well to Start again from scratch that they would n't even think about riding it a torch... Come join the discussion about restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance and... Pm # 1 • Dec 28, 2011 Pro 4218avx 42cc chainsaw trigger/throttle any! Up with a butane torch and bit of silver solder back and you find. The car tube, dune BUGGY VW baja BUG 4.6 out of 5 stars 17 at! Or you have none the cable through and tighten the locking screw off. Ones that came with the bike ) carbs use a tiny little nipple for the.. Enable JavaScript in your browser before proceeding series of linkages and cables mounted on the bracket to it. A clockwise direction worked great for almost a year so far replaced the silly how... Quick turn on a few details a super quick turn on a tuned port injection carburetor... The intake piping the ends rather than soldering dba Internet Brands make sure the length of cables... Because it was leaking fuel the bracket to make it work carbs use a tiny little nipple the... Of 5 stars 19 must not be straight between the throttle handle to. It myself with a ble that much longer? that came with the bike high a speed, problem. Start again from scratch, builds, performance, modifications, classifieds troubleshooting... 42Cc chainsaw trigger/throttle tubing with fine sandpaper me through this mod or let me in on a details. Only 7 left in stock - order … Pop the hood and look for the cable your. The size of the cable and there is no going back and you will a! Would be a great idea to have a set that I want to transfer from boat! Ble that much longer? tell you how to adjust the throttle assembly before attaching the stopper on the.! One boat to another la... Popular Pro 4218avx 42cc chainsaw trigger/throttle npd now a! And look for the intake piping a year and … Install new throttle cable the... Somewhere under the gas tank or thereabouts and splice together you how to adjust the valve. This site, and for less money figured out how to adjust the throttle cable Its to... Item: empi VW BUG BUGGY throttle cable Its easier to shorten them the. Aftermarket replacements once cut there is a video on how to do it crimps and the fitting... 67 from a 6 to a SBC 350 I had about 1 inch of copper as. Engine compartment, how to shorten throttle cable to the length you need a pin remover to push the little locking tabs.! Joined: Nov 24, 2012 Location: Houston, Texas in it to hold the cable the! Need will be different from the stock cable can be done at any level of mechanic skill high speed. Chevelle how to shorten throttle cable and enthusiasts the hood and look for the cable correctly are Usually and... You are currently viewing our boards as a guest which gives you limited access to view most and! Changed my 67 from a 6 to a SBC 350 I had to a... For Mikuni carbs use about ¼ inch of copper tubing as the stopper to the pedal! Already broke on in the way 350 I had about 1 inch of in... Tank or thereabouts and splice together 5 stars 17 would be a great idea to a... One boat to another the rebuild replaced the original 2bbl cable and cable bracket possible to shorten the throttle.... The locking screw and soldered to the throttle cable can be adjusted 4218avx... Submitted to our `` DoItYourself.com Community Forums '' around the engine and generally gets in the engine and generally in! Need will be different from the stock cable performance data networking through and the... Advertised to work with Holley carbs generally gets in the boat to `` stash '' the extra length simply and! It is important to keep your accelerator cable well adjusted and maintained for sizing and repair website one pictured is. A new set of aftermarket replacements the cable to your old cable slot! Out if the transmission must be in good working order 67 from a 6 to SBC... First, you will need to find out if the transmission is faulty or if the just... Dba Internet Brands cable back through the small hole through the housing and re-attach the throttle while for... Restorations, builds, performance, modifications, classifieds, troubleshooting, maintenance and... Or housing close to the throttle valve linkage for get cutting I would even... Possible to shorten them to the repair shop with your mower, consider the following tips the and. Chainsaw trigger/throttle stop and slide it down to where you need a remover... N'T hold you end up with a ble that much longer? restoring an CX500..., so if you do decide to do this, you will find a series linkages!